Xero Shoes DIY Sandals KIT

Xero Shoes DIY Sandals Review: A Journey into Minimalism with the Xero Sandal Kit

Last Updated on August 28, 2023

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As a barefoot enthusiast, you know the joy of that natural, close-to-the-ground feel. Of toes splaying and soles flexing with each liberating step.

Now imagine sandals tailor-made for your feet.

With Xero Shoes‘ DIY kits, you can create fully customized huarachestyle sandals at home. Sandals that fit the exact shape of your feet and match your style perfectly.

Intrigued yet? Read on to learn how Xero Shoes empowers you to build your own barefoot sandals from the ground up.

We’ll uncover:

  • What materials come in the kit
  • Step-by-step assembly instructions
  • Tips for customizing the perfect fit
  • The ultimate barefoot experience Xero Shoes delivers

This hands-on guide will take you through the entire sandal-making journey – from box of parts to walking on air.

So if you’re keen to craft minimalist sandals that truly feel like they were made for you, keep reading. Your custom barefoot adventure awaits.

Xero Shoes: A Brand Devoted to Natural Barefoot Running

Xero Shoes

Founded in 2009, Xero Shoes pioneered the modern huarache minimalist running sandal inspired by ancient Tarahumara designs.

The company is devoted to helping people experience the benefits of barefoot running and being closer to nature.

xero shoes models

Xero Shoes believes that the ideal running shoe should be flexible, low-profile, and allow toes to spread out and move naturally.

Their footwear mimics being barefoot while still providing a thin layer of protection.

In addition to pre-made sandals, Xero Shoes empowers you to build customizable pairs with their DIY kits for just $25.

Unboxing the Xero Shoes DIY Sandal Kit

The Xero Shoes DIY kit comes neatly packaged with every component needed to assemble your own huaraches at home.

Here’s an overview of what’s included:

  • Pre-cut rubber sandal sole pieces
  • Straps, laces, and cords for securing
  • Contact cement adhesive
  • Hole punch and bobby pins
  • Sizing template and instructions

You choose between a 4mm thin flexible sole or a 6mm sole with a bit more cushioning.

Both deliver the feeling of going barefoot.

The contact cement glue bonds the sole pieces together. A hole punch tool lets you add lacing holes to the top straps after assembly. Detailed instructions walk you through each step of the process.

With these raw materials in hand, you’re ready to start crafting a custom pair of minimalist sandals made for your feet.

Step-by-Step: Building Your Own Xero Shoes Huaraches

xero shoes diy sandals built
End-result goal

Constructing your own Xero Shoes is a fun and simple project you can tackle in an afternoon. Just follow these key steps:

1. Assemble the sole – Glue the pre-cut sole sections together with contact cement. Allow to fully cure before continuing.

2. Custom trim the shape – Trace your feet on the sizing template. Trim the sole edges to match precisely.

3. Add the toe post – Glue a section of rubber at the toe to create a loop for your big toe.

4. Punch lacing holes – Use the hole punch tool to add evenly spaced holes along the sides.

5. Lace up the sandal – Weave the laces through the holes to create the top straps. Tie securely.

In just an hour or two, you’ll go from a box of parts to a customized pair of minimalist sandals.

6. Try on and tweak the fit – Walk around and make adjustments until the sandals feel perfect.

Customizing Your Xero Shoes for the Ideal Fit

The DIY sandal kit allows endless options for tweaking the sandals to fit your feet just right:

Sole Shape – Trace the outline of the feet directly onto the rubber sole for a flawless match.

Straps – Change hole placement and lacing patterns until the straps secure comfortably.

Toe Loop – Adjust thickness and positioning for a natural grip between toes.

Sole Thickness – Select 4mm for maximum ground feel or 6mm for some extra cushioning.

Colors – Available in fun, vibrant colors to match your personal style. We recommend paying the extra $1 for the reflective models as they are sturdier.

Take advantage of full customization to create your perfect huarache sandals.

Additionally, you can emulate any of the lacing techniques Xero Shoes use in their sandals, as seen in the following image:

xero shoes lacing

Xero Shoes DIY Sandal User Reviews: How Do They Perform?

Most users agree that Xero Shoes deliver impressive comfort, quality, and freedom of motion. But what about the DIY sandal experience specifically?

On Xero’s website, this kit has over 1500 reviews, most of which are five stars. I have selected the ones that show up most commonly.

Here’s what customers have to say:

“Customizing the soles to my feet made these the most comfortable sandals I’ve ever worn.”

“I love having sandals that are perfectly fitted for my feet.”

“The DIY kit is affordable, but I found the assembly process slightly tricky.”

“After a few tries, I assembled an amazing pair of minimalist running sandals.”

Be prepared to take your time dialling in the fit and construction.

Let the sandals be your creative project. The end result is well worth it.

Comparing DIY Kits to Xero Shoes Pre-Made Models

Xero Shoes offers both complete pre-made sandals and DIY kits:

Pre-Made Sandals

  • No assembly required
  • 5,000-mile sole warranty
  • Wide range of styles and designs
  • Cost more than the DIY version
Xero Shoes Sandals Price Comparison Chart
The Xero Shoes Diy Sandals Kit is significantly cheaper

DIY Sandal Kit

  • Fully customizable fit
  • Rewarding hands-on project
  • A creative way to get started with minimalist shoes
  • Fewer style choices than pre-made models
wearing xero diy sandals

The DIY kit works best for those who value customization and want an affordable entry point. Pre-made sandals offer convenience but less adjustment capability.

Caring for Your Homemade Xero Shoes Sandals

Like any footwear, Xero Shoes need some TLC to last:

  • Let sandals fully air dry between wears to prevent odor
  • Spot clean straps with gentle soap and water as needed
  • Avoid excessive heat to prevent adhesive breakdown
  • Check toe post and straps periodically for wear
  • Apply sealant on sole edges to prevent peeling

With proper care, your DIY sandals can deliver years of barefoot walking or running enjoyment.

What Can Xero Shoes DIY Sandals Be Used For?

One of the great things about Xero Shoes is their versatility to be used in a variety of activities. Here are some of the top ways to use your Xero Shoes once you’ve assembled them:

  • Casual everyday wear – The minimalist and comfortable design makes Xero sandals perfect for wearing around as your regular footwear. The durability ensures they hold up well to daily use.
  • Hiking and backpacking – The grippy Vibram Cherry sole and adjustable fit work great for hiking trails. The open-air design prevents sweaty feet. Pack them easily for backpacking adventures.
  • Beach and water wear – The quick-drying materials make these ideal sandals for the beach, pool, or boat—no need to worry about soggy shoes.
  • Travelling – Xero Shoes pack light and small in your luggage. Wear them sightseeing to avoid sore feet in regular shoes. The straps prevent flip-flop slipping.
  • Running and fitness – Many lovers of natural running prefer Xero Shoes for races, sprints, jogging, or track workouts. The flexible soles and toe mobility provide an excellent barefoot-like feel.
  • Yoga – The thin sole allows you to grip the mat during poses. The comfort prevents distraction and allows you to focus.
  • Casual sports – The minimalist sandals work well for activities like Ultimate Frisbee, volleyball, or pick-up basketball that don’t require heavy cleats.

Whatever you choose to use them for, Xero Shoes promise versatile function mixed with comfort. They aim to be your go-anywhere, do-anything sandals suited for all of life’s adventures. The customization just enhances their usefulness by matching your feet and needs.

Xero Shoes DIY Kits: Are They Right for You?

For those seeking lightweight, flexible, zero-drop minimalist sandals, Xero Shoes DIY kits provide an accessible starting point. The ability to fully customize your sandals gives unparalleled comfort and the satisfaction of crafting them yourself.

Just be prepared to take your time perfecting the construction and fit. Patience and good craftsmanship will pay off in the long run. You’ll gain sandals built for comfort and ground connection.

So if you want to design your own huaraches from the ground up, grab a DIY kit and bring your barefoot dreams to life! Your next hiking or running adventure in comfort awaits.


Q: What’s Included in the DIY FeelTrue Sandal Kit?

The Xero Shoes DIY FeelTrue sandal kit comes with everything you need to create your pair of barefoot sandals. This includes pre-cut FeelTrue rubber sole pieces, laces, and cords for a customizable lacing system, contact cement adhesive, a hole punch tool, bobby pins, and a sizing template. You can choose between 4mm or 6mm sole thickness for your preferred barefoot feel.

Q: Can I Choose Between Different Sole Thicknesses?

Yes! The DIY kit offers two options for sole thickness: 4mm Connect for a closer barefoot feel and 6mm Contact for a bit more cushioning. Both options provide excellent traction and give you that closest thing to the barefoot experience.

Q: How Long Does It Take to Make These Barefoot Sandals?

You can create your own pair of Xero Shoes sandals in minutes! Following the step-by-step instructions, most people can complete their sandals in an hour or two. It’s an easy and rewarding project that yields a pair of sandals made to the exact length of your foot.

Q: Can I Customize the Lacing System?

Absolutely! The DIY kit provides various lacing options, allowing you to knot and weave the laces through punched holes for the right fit. You can experiment with different tying options to find the one that suits your style and comfort.

Q: What’s the Difference Between 4mm Connect and 6mm Contact?

The 4mm Connect is designed for those who want the most barefoot-like experience, while the 6mm Contact provides a bit more cushioning. Both are made with FeelTrue soles, offering durability, flexibility, and that barefoot feel loved by barefoot runners.

Q: Do These Sandals Come with a Warranty?

Yes, Xero Shoes provides a 5000-mile warranty on their FeelTrue soles. If the soles wear out within that mileage, the company has you covered.

Q: How Do I Measure My Feet for the Perfect Fit?

The DIY kit includes a sizing template to help you measure your feet. Simply trace the outline of your feet onto the template, and then trim the sole edges to match. It ensures that the sandals are the right fit for your unique foot shape.

Q: Can I Run Trails with These Sandals?

Yes, many barefoot runners enjoy running trails with these sandals. The TrueFeel soles come with great traction, making them suitable for various terrains, including traditional running paths.

Q: What Inspired the Design of Xero Shoes?

The design of Xero Shoes was inspired by the Tarahumara tribe, known for their incredible long-distance running abilities. The sandals also draw influence from former lead designers from Nike and Reebok, blending traditional styles with modern innovation.

Q: Where Can I Get Help Choosing the Right Options?

If you’re looking for help choosing between options like 4mm Connect and 6mm Contact, or other aspects of the DIY kit, Xero Shoes offers support through their website. People in 92 countries have made their sandals using these kits, and the company is committed to helping you create the perfect pair.

This FAQ aims to cover the basics and beyond, helping you get the most out of your Xero Shoes DIY experience. Happy crafting!

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